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Adsorption dryers RDA- multitronic HEATLESS
 

This corporation does generating nitrogen in three ways:

1. nitrogen generation by PSA method


Nitrogen generation system, based on PSA, includes two adsorption towers that are filled with special carob molcularsive. Molecularsive carbons absorb the compressed and processed air (after having passed through water separator, air receiver, micro filters and air dryers) pass through the materials in the towers and the oxygen and nitrogen gas is releases out of the towers. (Percentage of the needed components’ purity can be balanced) at the time of adsorption in one tower, the other tower does the regeneration process by reducing the pressure.
The materials with an approximate volume percent of 30 drain the adsorbed oxygen until 35%. After about a minute, adsorption begins in the second tower and regeneration in the first tower.

  

 

2.nitrogen generation by Membrane method

 


Membrane system includes connected modulus, which function in a parallel manner and have thousands of cavity fibers.
The compressed and processed air passes through these cavity fibers and on the way oxygen, molecules will be separated. Due to the difference in the molecular diameter of the gases in the air, oxygen molecules penetrate the fiber surfaces faster than nitrogen molecules. Purity percentage depends on the speed of the gas in the cavity fibers.

 

 

 

3.nitrogen generation with VPSA method 

 


VPSA system functions the same as the separation process described for PSA. The main difference is the functional pressure of the system. In this method, the surrounding air is compressed a little higher than the atmosphere pressure (less than 1 bar) and there is no need for processing and separating water from the air’s oil. The main advantage of the of these systems is their very low energy consumption which is 40 % to 70% less than PSA and Membrane systems.

 
Click the titles below to see the technical spec of Nitrogen Generator:

PSA-N2-units: standard program (Compact Line)

PSA-N2-units: standard program (skid-version)

Membrane-N2-units: standard program (13-bar-version)

Membrane-N2-units: standard program (10-bar-version)

Nitrogen volume in Nm3/h:

Air consumption in Nm3/h:

 


For more capacities, a combination of two or several nitrogen generators can be used in a parallel way.
The data above is based on a +, - 5% tolerance and under standard conditions (temperature: 20ºC, environment pressure of 1013mbar and a relative humidity of 70%).
The maker is allowed to improve the machines and change their designs without giving notice.

 

 

 

   

 


CL package can consist of compressed air network (compressor, filter, dryer), CL generator charged by molecularsive carbon and N2 storage tank.
All the nitrogen generators manufactured by this company have complied with the highest reliable factors. Designing the whole system, leads to longer lifetime of CT system, like choosing and controlling each part separately, in a way that the machines above provide the required nitrogen for more than 10 years without changing the adsorbent materials. All the PSA –based nitrogen generators are designed for automatic function that are controlled by a switch and a pressure indicator. The amount of oxygen (pure nitrogen) is controlled and analyzed continuously by oxygen measuring machine. The amount of the flow and discharge of nitrogen is measured by flow meter, all the parts are analyzed and the controller and PLC ordering system are installed in a cabinet for their protection.

 

 

 

 


Compact line systems are the pioneers in the beginning of a new era in nitrogen generation technology. A system that has brought all the experience and special skills of technology and time – tested technology all together and the result is as the following:
Automatic functioning with safety certificate of TUV , Germany , noiseless , small space being occupied , easy and quick installation , the possibility of using the compressed air in the factory ( after processing ) , possibility of balancing production capacity and purity of nitrogen.
The machines are economical for:
Low energy consumption, automatic functioning with out an operator, low system of maintaining and keeping and finally an economical buy with low investment that does not need further cost for high purity.

 

Advantages and features:

 

1. Guarantee for CL-Midi machines for 4 years or 20000 hours of working.
2. Guarantee for O2-Analyser machines for 2 years or 10000 hours of working.
3. Useful endurance of CMC materials for at least 10 years.
4. Purity range of nitrogen from 96 to 99/999 %.
5. Controlling system of PLC from Siemens of Germany.
6. Working duration indicator.
7. Using the most advanced technology of designing and making the machines in Carbo Tech 8. Company of Germany with high reliability.
9. Out coming nitrogen purity indicator continuously by O2-Analyser.
10. Controlling the out coming flow of nitrogen.
11. Continuous and permanent function of machine with TUV safety certificate of Germany.
12. Automatic functioning of machine with out an operator.
13. Need for the least amount of energy.
14. Least amount of space for installing.
15. Quick and easy installation.
16. After sale service for 15 year.

 


 
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Nitrogen Memberane unit

type: CT-MS 1705

N2-FLOW: 317 Nm3/h (at 11.5 bar(g))

N2-purity: <= 2.0 vol.-%02

Pressure: 12 bar (g)

 

nitrogen - PSA - unit

type: CL Midi 3*2

N2-flow: 11Nm3/h

N2- PURITY <=0.5 VOL.-%02

Pressure: 6 bar (g)

ALmiG website
http://www.almig.de
CarboTech WebSite
http://www.carbotech.info

Main Office: Building number 183, between Navab and Eskandari streets, Azadi Avenue, Tehran.
Phone: 66900400-3 & 66943160-2
Fax:  66428053
E-mail:
info@hatco.ir